Ukusetyenzwa kweendawo ezichanekileyo eziphezulu
Umlinganiselo wombono womatshini wezinto ezichanekileyo eziphezulu zemveliso zingomlinganiso ongeyena uqhagamshelwano, ongenakukwazi ukuphepha kuphela umonakalo kwinto elinganisiweyo, kodwa ulungelelanise nesimo esingesona soqhagamshelwano sento elinganisiweyo, njengokushisa okuphezulu, uxinzelelo oluphezulu. , ulwelo, indawo enobungozi njalo njalo.
Ukuchaneka okuphezulu komatshini kumagxa womsebenzi obalulekileyo wokuxhasa inkqubela phambili yesayensi kunye netekhnoloji entsha, kunye nemfuno yophuhliso lweqhinga lokhuselo lwesizwe kunye nomtsalane wentengiso enenzuzo ephezulu yeemveliso ezichanekileyo zikhuthaza uphuhliso olukhawulezayo lwetekhnoloji entsha yokuchaneka kwe-Ultra.Itekhnoloji ye-Ultra yokuchaneka kwe-machining yindlela yokucubungula ukunciphisa ubunzima bomphezulu we-workpiece, ukususa umaleko womonakalo, kwaye ufumane ukuchaneka okuphezulu kunye nokunyaniseka kwendawo.Okwangoku, i-ultra precision machining, engatshintshiyo impawu ezibonakalayo zesixhobo sokusebenza, idinga ukwenza ukuchaneka kwemilo kunye noburhabaxa bomphezulu be-workpiece ifikelele kwinqanaba le-submicron kunye ne-nanometer ngokulandelelana, kwaye ilandele ingqibelelo ephezulu.
Imiphezulu entsonkothileyo ngokubanzi yenziwa yimiphezulu egophe kaninzi, enokufikelela ukuchaneka okuphezulu kwezinye iimpawu zemathematika kwaye ilandele inkangeleko yomsebenzi kunye nesiphumo sobuhle, kubandakanywa umphezulu we-aspheric, umphezulu okhululekileyo kunye nomphezulu ongaqhelekanga.
Umphezulu ontsonkothileyo uye waba bubuso obubalulekileyo bokusebenza kweemveliso ezininzi zemizi-mveliso kunye neenxalenye kwi-aerospace, i-astronomy, ukukhangela, iinxalenye zemoto, ukungunda kunye nemimandla yokufakelwa kwe-biomedical.Umzekelo, iinxalenye ze-aspheric optical zinokulungisa ii-aberration ezahlukeneyo kunye nokuphucula ukukwazi ukubona isixhobo;Isibuko esinzima esigobileyo sinokunciphisa ngokufanelekileyo amaxesha okubonakalisa kunye nokulahlekelwa kwamandla, kunye nokuphucula ukuchaneka nokuzinza;I-cylinder ye-injini enomgangatho ogobileyo onzima unokuphucula ukusebenza kakuhle;Kwangaxeshanye, umgodi othile wokungunda, iinxalenye ze-auto ngakumbi nangakumbi usetyenziso lwemilo entsonkothileyo yomphezulu, ukuhlangabezana neemfuno zokusebenza kunye nobuhle.Ngokunyuka kwemfuno yeendawo ezintsonkothileyo zomphezulu kunye nokuphuculwa okuqhubekayo kweemfuno zokusebenza, iindlela zokusetyenzwa kwemveli bekunzima ukuhlangabezana neemfuno zesicelo esisebenzayo, kwaye kungxamisekile ukuqhubela phambili nokuphucula umgangatho wokwenziwa kweendawo ezintsonkothileyo zomphezulu ukuze kufezekiswe ukuchaneka okuphezulu. umatshini.Ngenxa yokuguquguquka kwe-curvature yeendawo eziyinkimbinkimbi, kubaluleke kakhulu ukufunda indlela yokususa izinto eziphathekayo, umonakalo ongaphantsi komhlaba kunye nezinye iimpawu zokuphucula ukuchaneka komatshini kunye nokusebenza kakuhle, kunye nokungcoliswa kweentsalela zomatshini kuye kwaxhalabisa ngokubanzi.
Kweli phepha, inkqubela yophando lwe-ultra precision machining yemigangatho enzima iyaphononongwa.Ukuphuhliswa kwe-ultra precision machining yemigangatho enzima ihlaziywa.Imigaqo kunye neempembelelo zokwenziwa kwe-ultra precision kunye ne-ultra precision polishing yeendawo ezinzima zichazwe.Imiba efana neqondo lokufaneleka phakathi kwesixhobo somatshini kunye nomphezulu womsebenzi, ukuchaneka, umonakalo ongaphezulu kunye nokusebenza kakuhle kwi-ultra precision machining yemigangatho entsonkothileyo iyathelekiswa, ekugqibeleni, uqikelelo lwenzululwazi kunye neProspect of the Ultra precision machining method of complex surface are inikwe.
Ukusetyenzwa kwamacandelo yinkqubo etshintsha ngokuthe ngqo inkangeleko yemathiriyeli ekrwada kwaye izenze zibe yinxalenye esele zigqityiwe okanye iimveliso ezigqityiweyo.Le nkqubo ibizwa ngokuba yinkqubo yokuhamba, ekwaluphawu lwenkqubo yokwenziwa kwamalungu.Ukuhamba kwenkqubo yokuchaneka kwamalungu omatshini kuntsonkotha ngakumbi.
Ngokweenkqubo ezahlukeneyo, ibhenchmark yenkqubo yokulungiswa kwamalungu omatshini achanekileyo anokwahlulwa abe yi-casting, forging, stamping, welding, treatment heat, machining, assembly njalo njalo.Ibhekisela kwixesha eliqhelekileyo lenkqubo yonke ye-CNC yokucoca kunye nokudibanisa umatshini, ngelixa ezinye iinkqubo ezifana nokucoca, ukuhlolwa, ukugcinwa kwezixhobo zokusebenza, ukutywinwa kweoli kunye nezinye iinkqubo ezincedisayo kuphela.Iindlela zokuguqula zitshintsha iipropati zomphezulu wezinto eziluhlaza okanye iimveliso ezigqityiweyo, kwaye inkqubo yokulawula amanani yinkqubo ephambili kwishishini.
Uluhlu lwenkqubo yokuchaneka kweengxenye zoomatshini ukusetyenzwa kubandakanya indawo yokugcina idatha, indawo yokugcina idatha esetyenziswa yilathe okanye i-fixture xa kusetyenzwa kwi-lathe ye-CNC;I-Measurement Datum, edla ngokubhekisa kumgangatho wobungakanani okanye indawo ekufuneka ijongwe ngexesha lokuhlolwa;I-Assembly Datum, esihlala sibhekisela kuyo umgangatho wendawo yeengxenye ngexesha lenkqubo yokuhlanganisa.
Ukuchaneka koomatshini bokusetyenzwa kweengxenye zomatshini kufuneka bavelise iimveliso ezizinzileyo, ukuze bafezekise le njongo, abasebenzi kufuneka babe namava omatshini atyebileyo kunye nobugcisa obugqwesileyo.Njengoko sisazi sonke, ukusebenza ngoomatshini kungumsebenzi omhle ofanayo, kufuneka sibe neteknoloji ebalaseleyo ukuze senze kakuhle.
Okwesibini, ukuba inkqubo yokulungiswa kwezinto ezichanekileyo zomatshini zisemgangathweni ikwamisela ukuba imveliso ilungile na.Imveliso kunye nolawulo zibopheleleke ukuba zifune iseti yenkqubo, inkqubo yeyokuvelisa iimveliso kunye neenkonzo.Okwesithathu, kufuneka sinikele ingqalelo kunxibelelwano kwinkqubo yokuvelisa, nokuba lixesha le-node okanye xa kukho ingxaki, kufuneka someleze unxibelelwano.Unxibelelwano phakathi kweplanti yokulungisa kunye nomenzi wezixhobo yimeko ebalulekileyo yokulungiswa kwezixhobo zezixhobo ezizenzekelayo.
